Honda CR-V: Cylinder Head Cover Removal/Installation

Honda CR-V (2006–2011) Service Manual / Engine Mechanical / Cylinder Head / Cylinder Head Cover Removal/Installation

Cylinder Head Cover Removal

1. Remove the intake manifold cover.

Honda CR-V. Cylinder Head

2. Remove the four ignition coils.

3. Disconnect the evaporative emission (EVAP) canister purge valve connector.

4. Remove the dipstick (A), the breather hose (B), and power steering (P/S) hose clamp (C).

Honda CR-V. Cylinder Head

5. Remove two bolts (D) securing the EVAP canister purge valve bracket.

6. Remove the cylinder head cover.

Honda CR-V. Cylinder Head

Cylinder Head Cover Installation

1. Thoroughly clean the head cover gasket and the groove.

2. Install the head cover gasket (A) in the groove of the cylinder head cover (B).

Honda CR-V. Cylinder Head

3. Check that the mating surfaces are clean and dry.

4. Apply liquid gasket, P/N 08717-0004,08718-0001, 08718-0003, or 08718-0009, on the chain case and the No. 5 rocker shaft holder mating areas. Install the component within 5 minutes of applying the liquid gasket.

NOTE:

Honda CR-V. Cylinder Head

5. Set the spark plug seals (A) on the spark plug tubes.

Place the cylinder head cover (B) on the cylinder head, then slide the cover slightly back and forth to seat the head cover gasket.

Honda CR-V. Cylinder Head

6. Inspect the cover washers (C). Replace any washer that is damaged or deteriorated.

7. Tighten the bolts in two or three steps. In the final step tighten all bolts, in sequence, to 12 N*m (1.2 kgf*m, 8.7 Ibf*ft).

NOTE:

Honda CR-V. Cylinder Head

8. Install two bolts (A) securing the evaporative emission (EVAP) canister purge valve bracket.

Honda CR-V. Cylinder Head

9. Install the power steering (P/S) hose clamp (B), breather hose (C), and the dipstick (D).

10. Connect the EVAP canister purge valve connector.

11. Install the four ignition coils.

12. Install the intake manifold cover.

Honda CR-V. Cylinder Head

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Special Tools Piston Seal Ring Sizing Tool Bushing Base Piston Seal Ring Guide Cylinder End Seal Slide Locknut Wrench, 40 mm Ball Joint Remover, 28 mm Valve Seal Ring Sizing Tool Sleeve Seal Ring Guide Pulley Holder Sleeve Seal Ring Sizing Tool, 36 mm P/S Joint Adapter (pump) P/S Join

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