Honda CR-V: EGR Passage Removal and Installation

Honda CR-V (2006–2011) Service Manual / Engine Cooling / Cooling System / EGR Passage Removal and Installation

Removal

1. Drain the engine coolant.

2. Remove the air cleaner housing.

3. Remove the harness holder (A) from the bracket, then remove the harness holder bracket (B).

Honda CR-V. Cooling System

4. Remove the upper radiator hose (A), heater hose (B), and water bypass hose (C).

Honda CR-V. Cooling System

5. Remove the air cleaner housing brackets.

Honda CR-V. Cooling System

6. Disconnect the exhaust gas recirculation (EGR) valve connector.

7. Remove the EGR passage.

Honda CR-V. Cooling System

8. Remove the EGR valve.

Honda CR-V. Cooling System

Installation

1. Install the EGR valve (A) with a new gasket (B).

Honda CR-V. Cooling System

2. Install the EGR passage (A) with a new gasket (B).

Honda CR-V. Cooling System

3. Connect the EGR valve connector.

4. Install the air cleaner housing brackets.

Honda CR-V. Cooling System

5. Install the upper radiator hose (A), heater hose (B), and water bypass hose (C).

Honda CR-V. Cooling System

6. Install the harness holder bracket (A), then install the harness holder (B).

Honda CR-V. Cooling System

7. Install the air cleaner housing.

8. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open (see step 6).

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